Innovative Flare Stack Solutions for Clean and Efficient Combustion.
CONTROL PANEL & STEAM SKIDS
Our comprehensive range of services is designed to provide you with complete support and peace of mind. Our team of local technical experts is readily available to provide prompt assistance and resolve issues you may encounter.
CUSTOMIZED MAINTENANCE PROGRAMS
ENHANCE THE EFFICIENCY OF YOUR COMBUSTION PROCESSES
MAXIMIZE THE PERFORMANCE AND LONGEVITY OF YOUR SYSTEMS
OUR FLARE SERVICES
CONTROL PANEL & STEAM SKIDS
We specialize in providing high-quality control panels designed for seamless integration and enhanced operational efficiency. Our control panels are equipped with advanced features, including continuous LHV (Lower Heating Value) metering systems, which ensure precise monitoring and regulation of fuel quality for combustion systems. These systems are crucial in maintaining consistent energy production and optimizing fuel usage, reducing waste and improving overall efficiency. Additionally, our steam skids are engineered to deliver reliable, safe, and efficient steam generation and distribution, tailored to meet the specific needs of industrial applications. These solutions are designed for easy installation and operation, providing enhanced control and performance for your systems.
In addition to our core offerings, we also provide comprehensive replacement services for critical components of flare systems. Our expertise includes replacing flare tips, ignition systems, and ACWL (Aircraft Warning Lights), ensuring that your flare systems remain operational and comply with safety standards. The replacement of flare tips and ignition systems is crucial for maintaining efficient combustion and preventing potential operational issues, while the replacement of ACWLs ensures that your flare systems remain visible for safety purposes, especially in aviation zones. With our services, we help extend the life of your flare systems and ensure their safe and efficient operation.
STUDY & UPGRADING EXISTING SYSTEMS
Our extensive experience in ignition systems allows us to offer comprehensive design services for all your flare service needs. Whether your flare system requires a refurbishment, an upgrade, or immediate material supply, we are equipped to assist you in resolving flare-related issues efficiently and effectively. We understand the critical role of maintaining a reliable and optimized flare system, and our team works diligently to provide solutions that enhance performance, safety, and operational efficiency. Our approach ensures that your system operates at peak performance with minimal downtime, reducing operational risks and increasing long-term reliability.
As part of our upgrading services, we focus on key components that can significantly improve the overall performance and efficiency of your flare system. The primary areas we target for upgrades include flare tip upgrades, ignition system improvements, and the addition of an LHV (Lower Heating Value) meter system. Upgrading the flare tip ensures better combustion and reduced emissions, while improving the ignition system enhances reliability and minimizes downtime. The addition of an LHV meter system allows for precise fuel quality monitoring, optimizing combustion efficiency. These upgrades help extend the life of your flare system, enhance safety, and improve energy efficiency, ensuring that your flare system meets the evolving needs of your operation.
When a flare system nears the end of its serviceable life, it is often only the upper regions that have experienced failure, while the mid and lower regions of riser and supports could still provide many more years of reliable service. While most original equipment manufacturers offer only replacements with similar life expectancy, this may not be optimal for today’s trends of reducing purge rates and changes in plant capacity, potentially leading to reduced life expectancy due to internal burning or external flame-lick. Here we take your used flare and re-manufacture it to an “As-New” condition, complete with a mechanical warranty, ensuring at least the same life expectancy as the original flare. Our refurbishment process includes a workshop inspection, where we recommend various flare upgrade options to enhance the flare’s serviceable life. We believe in learning from the operational performance of an existing flare tip before opting for a replacement. It is crucial to check the current process operating conditions, future requirements, and available historical design data to conduct a hydraulic design check and explore possible process design enhancements. The main parts in flare system upgrading is flare tip and pilot system that usually needs to be redesigned and optimized to carry out updated operational and site conditions considering optimization. Utilizing new designed pilot system.
OUR FLARE SYSTEMS
The flare consist of a burner installed at elevated position, equipped with a high-energy ignition Pilot and a flame detection system via Thermocouple The combustion air is natural conveyed from the bottom part of flame shield and the combustion …
